Sustainable high-performance materials

2022-08-12 19:44:58 By : Mr. Renlong Ma

DMG Mori announces record order intake

Steady growth but underlying uncertainty in UK subcontract manufacturing

Stable trend towards automation in the metal cutting industry

Challenges and solutions for the use of recycled materials in technical products

Trade fair for production technology

EMO 2023 Hannover promises future insights

2nd International Symposium on Plastics Technology

How to create plastic products for a sustainable future?

Plan A for circular economy, resource efficiency and digitalisation

Digital customs tariffing made easy with new interface in Partsolutions

Innovations in standard components and hot runner systems

Strack Norma presents new components to increase efficiency in mould making

Mould venting: a different approach

Latest Articles in "Additive Manufacturing "

Stratasys to acquire Covestro’s additive manufacturing materials business

Open vs Closed Materials Systems: the dichotomy influencing the 3D printing materials market

High-tech jewelry made by Laser-Powder Bed Fusion technology

3D printing materials: a 29.5 billion dollar opportunity

Latest Articles in "Machining Equipment "

Vollmer acquires ultrasonic deburring company

Multifunctional turning-boring-milling centre on display at IMTS

Three new gantry machines for combine power and precision

DMG Mori announces record order intake

Fourjaw launches next generation manufacturing analytics technology

Newly released Mastercam 2023 on display at IMTS

Cimatron Version 16: Process optimization, usability, and new technology for tool makers

Cadenas and Kubotek 3D partner to enhance Key Creator efficiency

Latest Articles in "Hot Runners"

Advanced hot runner solutions increase flexibility and sustainability

Husky launches second-generation control algorithm for Altanium mould controller

Smart hot-runner control improves part quality and performance

Mould venting: a different approach

Wire EDM catapults German manufacturer into XXL machining

Winbro relies on PP C&A for strategic outsourcing of machine assembly

Model railway manufacturer fast-tracks another EDM machine

EU counters dumped imports of graphite electrodes from China

Latest Articles in "Quality Control"

AI-based technologies help in quality control

Automation solution for efficient and productive parts cleaning

Aerotech expands the field of view in micromachining

Parts cleaning 101: Analyzing and optimizing cleaning processes

Latest Articles in "Machining Accessories "

Vollmer to present full-line range of grinding, eroding and laser machines

Studer grinding machine elevates daily grind for Mazak

New control software for intuitive and fast grinding

Latest Articles in "Surface Treatment & Repair "

Laser marking for machine tools

New injection moulding Consultative Design Service closes critical gap

Protect your tools: coatings for almost every application

Safe and easy deburring and deflashing with new ceramic tools

Cannon Ergos collaborates with Boeing

Thermoplastic composite aircraft sidewall panels made of recycled carbon fibre

Vedanta launches first low carbon aluminium from India

Plastics processors report sales growth beset by uncertainties

Collaborative project: New approach to the production of thin-walled packaging

The top themes of K 2022 include circular economy, digitalization and climate protection. The Lehvoss Group will be represented its solutions for these trends offered by a total of five business units.

The Lehvoss Group will present the sustainability and performance of its high-performance materials at K 2022 as part of a wide-ranging exhibition program. In detail, this includes the following topics:

The Lehvoss Group and its subsidiary WMK Plastics present sustainable materials from the Luvotech eco product line based on Lehvoss ecX technology. The materials in the Luvotech eco product line are based on raw materials from mechanical recycling and — as a further contribution to sustainability — are manufactured using 100 percent green electricity from a certified energy supplier.

The ecX technology (eco compounding eXperience) stands for know-how in the production of ecologically sustainable materials of the highest quality. This makes it possible to produce materials — from PC/ABS to PEEK-relevant applications — that have a significantly improved CO2 balance sheet and a reduced overall environmental impact.

The group is meeting the growing demand for sustainable materials in 3D printing with the Luvocom 3F eco PET product line. The material consists of 90 percent recycled PET.

Luvocom 3F eco PET can be used in both the FFF (Fused Filament Fabrication) and FGF (Fused Granulate Fabrication) processes. Like all products from the Luvocom 3F product line, this material also impresses with its excellent processability and equally excellent product properties. The areas of application include the production of functional prototypes and series parts in numerous industries. In addition to mechanical and automotive engineering, these also include medical technology. Numerous other compounds are currently under development and will complete the product range in the short term.

Additive manufactured fixture made of Luvocom 3F eco PET. (Source: Lehvoss )

The group presents a range of high-performance plastics as a metal alternative for the entire value chain in the field of bicycle components. These plastics include:

All materials offer a metal alternative in terms of technical performance, component appearance and design freedom, as well as in terms of total cost and carbon footprint. They enable designers to exploit potentials - in terms of optimized component development, strength and weight - that were previously undiscovered or technologically unfeasible. This is made possible by technical and high-performance plastic compounds:

Smartphone fixture made of Luvotech eco PA666-GF50-HS-BK (Source: Sebastian Kummer )

As part of a production demonstration at the trade show booth, the Group and Feschd, a manufacturer of cell phone holders for bicycles from Gießen, Germany, will present the production of a smartphone holder. The special feature of the holder, which is manufactured on the basis of the Lehvoss recycled material Luvotech eco PA666-GF50-HS-BK, is not only its high functionality but also its sustainability, its production location and the social commitment behind it:

As part of the research project “Extreme Lightweight Design through Holistic Engineering of 3D Skeleton Wrapping Technology” (Eleganz-3D), conducted jointly with the Fraunhofer Institute for Chemical Technology (ICT), the Group is presenting a pedal crank for bicycles whose additively manufactured core consists of Luvocom 3F PAHT CF 9742 BK. The pedal crank demonstrator illustrates the potential of 3DSW in the context of lightweight applications requiring complex interactions of tensile, compressive and torsional loads.

The bicycle accessories of the Solingen-based manufacturer Rixen&Kaul impress with a consistent sustainability concept: This is based on the one hand on the use of Luvotech eco materials — technical Lehvoss recycling materials with optimized CO2 balance — and on the other hand on the sourcing of materials from the production site, which is also located in Solingen.

Blobber saddle with components made from Luvosint and Luvotech eco. (Source: Blobber )

The completely in Austria produced, up to 1.2 bar inflatable bicycle saddle with air damping has a printed core made of Luvosint TPU. The saddle is manufactured on the basis of two production processes: In the first step, the insert, which acts as a damping element, is sintered; in the second, polyurethane molding technology is used

The strong expansion of the Luvocom LFT product portfolio once again raises the bar in terms of plastics performance. Both in structural components and in the area of metal replacement, the new LFT compounds are thus pushing forward into areas that were previously technologically unfeasible. The modifications presented at the trade show impress with their further optimized performance parameters, such as impact strength, colourability and surface properties. The trade show exhibits include:

By clicking on „Subscribe to Newsletter“ I agree to the processing and use of my data according to the consent form (please expand for details) and accept the Terms of Use. For more information, please see our Privacy Policy.

Naturally, we always handle your personal data responsibly. Any personal data we receive from you is processed in accordance with applicable data protection legislation. For detailed information please see our privacy policy.

I hereby consent to Vogel Communications Group GmbH & Co. KG, Max-Planckstr. 7-9, 97082 Würzburg including any affiliated companies according to §§ 15 et seq. AktG (hereafter: Vogel Communications Group) using my e-mail address to send editorial newsletters. A list of all affiliated companies can be found here

Newsletter content may include all products and services of any companies mentioned above, including for example specialist journals and books, events and fairs as well as event-related products and services, print and digital media offers and services such as additional (editorial) newsletters, raffles, lead campaigns, market research both online and offline, specialist webportals and e-learning offers. In case my personal telephone number has also been collected, it may be used for offers of aforementioned products, for services of the companies mentioned above, and market research purposes.

In case I access protected data on Internet portals of Vogel Communications Group including any affiliated companies according to §§ 15 et seq. AktG, I need to provide further data in order to register for the access to such content. In return for this free access to editorial content, my data may be used in accordance with this consent for the purposes stated here.

I understand that I can revoke my consent at will. My revocation does not change the lawfulness of data processing that was conducted based on my consent leading up to my revocation. One option to declare my revocation is to use the contact form found at https://support.vogel.de. In case I no longer wish to receive certain newsletters, I have subscribed to, I can also click on the unsubscribe link included at the end of a newsletter. Further information regarding my right of revocation and the implementation of it as well as the consequences of my revocation can be found in the data protection declaration, section editorial newsletter.

Additive manufactured fixture made of Luvocom 3F eco PET. (Source: Lehvoss )

The handle made of the mechanically highly stressable, impact-resistant material Luvocom LFT PA66-GF30 is based on a long-fiber-reinforced polyamide. In addition to its high impact strength, even at extremely low temperatures, the material is also characterized by its very good colourability, which makes a significant contribution to differentiation.

The development of lightweight yet resistant plastics is an important topic for the future. After all, less weight means savings in energy, materials and transport costs. To achieve this goal, Luvobatch has developed physiologically safe, endothermic (azodicarbonamide (ADC)-free) blowing agent masterbatches for use in injection molding and extrusion. These masterbatches can also be used in food applications and achieve significant results in reducing weight and sink marks and optimizing processing parameters even at a low dosage — from 0.1 percent. In the automotive sector, for example, a weight reduction of 24 percent was achieved with a one percent masterbatch addition.

In addition, there are product innovations in the area of flame retardants, which feature more environmentally friendly halogen-free masterbatches based on nitrogen, phosphorus, mineral additives or intumescent systems. These are produced on various polymer carriers for the best possible compatibility with the customer's material. Possible applications range from film structures to cables and components with higher wall thicknesses. Another product innovation is Inovia's pure additive for halogen-free flame-retardant finishing of PMMA and PC, without the previously prevailing losses in transparency.

Recycled glass fibers: Sustainable materials for car and aircraft components

BASF to showcase a variety of sustainable plastics solutions

Cookie-Manager Imprint About Media Privacy General Terms and Conditions Help Editors

Copyright © 2022 Vogel Communications Group

This portal is a brand of Vogel Communications Group. You will find our complete range of products and services on www.vogel.com

Lehvoss; Sebastian Kummer; Blobber; Intelligente Fertigung / CC BY 3.0; BASF; DMG Mori ; Qimtek; Landesmesse Stuttgart; Public Domain; VDW; IKV/ Fröls; Arburg; Cadenas; Hasco; Strack Norma; © robynmac - stock.adobe.com; Stratasys; Eternha; Vollmer; WFL; Zimmermann; Fourjaw; Mastercam; Cimatron; Oerlikon HRS Flow; Husky; Günther; Ralf M. Haaßengier; Winbro; Nick Matthews; putilov_denis - stock.adobe.com; Pero; Aerotech; Ecoclean; Yamazaki Mazak; Kellenberger; Zeller + Gmelin; Mobil-Mark; Protolabs; KIMW-F; Boride; Cannon Group; Business Wire; Polymerfan; Christophe Brissiaud , Collomb Mécanique