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Medical device production includes a broad spectrum of tools used in clinical settings, from surgical instruments to testing apparatus to pharmaceutical storage containers.
Fremont, CA: Medical device, electronics, and biopharmaceutical manufacturers want newer micro-molded items to create tinier, less invasive, and space-saving micro gadgets. Recent advances in micro-machining technology enable the design and production of micro molds for use in surgical instruments and other applications. As a result, global improvements in less invasive pharmaceutical and micro medical devices have occurred.
Micro molding is a type of tight tolerance injection molding that requires accuracy and ability. It is a method in which aluminum molds or micro-structured steel are CNC machined to submicron or even micron precision. This compact and light product gets employed in specialized industries and critical applications. Finished components with cross-sectional dimensions less than 1 mm can easily weigh less than 1 g.
Why is micro molding perfect for medical components and products?
Medical device production includes a broad spectrum of tools used in clinical settings, from surgical instruments to testing apparatus to pharmaceutical storage containers. Therefore, the medical equipment used must be small and precise. As a result, micro-molding is frequently utilized in medical equipment production, including catheters, parts for visual and hearing aids, delivery systems for medications, and other items. It is particularly beneficial for instruments used in minimally invasive treatments. The following are some explanations for why micro-molding is a good choice for producing medical devices.
Micromolding of medical plastic helps eliminate wasteful expenses. Although compared to other production methods, the molding tool has a high initial cost; the mold only needs to be made once. Therefore, it will be simpler and less expensive to recreate if it gets replaced after hundreds of thousands of runs.
There is no denying that the practice of medicine requires extreme precision in most procedures, with no space for mistakes or deviations. Micro molding is highly accurate and precise. Every inch, millimeter, or centimeter counts since there is a small tolerance margin, which affects the overall development of the molding.
The materials employed in this manufacturing process are contaminant-resistant. Additionally, they don't need a lot of cleanliness to stay germ-free. The medical gadgets made with this technology are simple to use, non-contaminated, and biocompatible.
Medical parts made of plastic that have been micro-molded are incredibly durable and can survive the high temperatures needed for autoclave sterilization. In addition, these materials are durable and resistant to use under demanding conditions. The manufactured goods are suitable for medical applications since they can withstand heat, stress, and vibration without breaking or cracking.
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